About Client: Austenite Fasteners are manufactures of wide range of fasteners like nut , hex bolt, screw, stud , square head bolts, washers etc.
Problem Statement
- Problem of finding the Die used in forging machine.
- Die record is not well maintained.
- No track of Die once it is used.
- Cost of new Die manufacturing is high.
- This problem affects productivity of plant.
Services: 5S Workplace Management Implementation, Die Store Formation
Solution: Activities given by Mr. Deepak Gondkar for development of Austenite Fasteners Shop floor.
- Gather each and every die available in the premises.
- Sorting of wanted and unwanted Dies.
- Allocating a separate space and racks for die storage.
- Marking of size in the Die.
- Storage of Die in rack product-wise and size-wise.
- Inward and outward register for systematic management.
- Monthly advance die requirement planning.
- Monthly audit of Die store.
Results
- Waiting and delay of production reduces due to unavailability of die.
- Cost of manufacturing new die reduced.
- Die store is well maintained and easily available.
- Dies are now recued for bigger sized products
- Overall Productivity increases.
Time Duration of Project : 1 month
