About Client: Patson Machine tools is a manufacturer of Hydraulic and pneumatic cylinders used widely in machines for automation.
Problem Statement
- Store Not well organized
- Locating material in the store is difficult
- Waiting time to get component from store is more.
- Unwanted material dumped in the store.
Services: Store Management , System Development, 5S workplace management
Solution: Activities given by Mr. Deepak Gondkar for development of Patson Store.
- Remove all unwanted items from shop floor.
- Scrap all items not in use.
- Rearrangement of racks and material based on the usage.
- Cut racks of identical sizes to store material.
- Sorting of materials category-wise and client-wise.
- Further sorting of material size-wise and placing them in specific bins and crates.
- Stock taking and coding.
- Labelling of each and every rack and bins
- Inward and outward register prepared to issue material.
- Stock maintained in Excel file and to be updated on daily basis.
- Store to be kept in lock and must be accessed only by authorities.
Results
- The searching time of material reduces.
- The cost of procurement of material reduces.
- Online stock available.
- Security of costly items in store room increases.
- Housekeeping is well maintained.
Time Duration of Project: 4 Months