About Client: Sarjani Industries are manufacturers of slit coils and laminated coils of CRGO and NCRGO, used in the core of transformers. The Company is located in Waghodiya G.I.D.C.
Problem Statement
- Difficulty in material handling on the shop floor.
- The stock of old excess material is a major bottleneck for the storage of new material.
- Housekeeping is not maintained on the shop floor.
- The proper system is required for the inward and outward of material.
Services: 5S Workplace Management Implementation, 5S Training of Staff and Workers.
Solution: Activities given by Mr. Deepak Gondkar for the development of Sarjani Shop Floor.
- Separate unwanted coils which are needed to be recycled.
- Recycle material from machines to be shifted to recycle zone within 1-2 days of production.
- All material needed to be recycled must be processed.
- Unwanted scrap to be cleared as soon as possible.
- Arrange the Raw material in an organized manner.
- Daily Housekeeping in each and every section of the company.
- Gangways/Walkways for locating materials at each machine.
- Defining Storage area for inward Raw material.
- Forming section in the storage area to store material in an organized manner.
- Defining Area for Dispatch of material
- Separate area for packing of material near dispatch area.
- Identify unwanted things from every section and remove it.
- 5S Workers training
- Machine Colouring
- Epoxy Flooring
Results
- Material storage capacity of plants increases. The space efficiency of the plant increases.
- Systematic Store inward and outward process.
- Proper utilization of recycled material, decreases raw material procurement.
- More than 12 tons of material were utilized by recycling old material.
- The layout of every section guide to place inward and outward of material.
- Housekeeping level increases.
- The visual of the company increases.
Time Duration of Project: 1 Year
